AGV Battery – 24V/48V LiFePO4 Lithium Battery Packs for Automated Guided Vehicles
SAFTEC is an AGV battery pack manufacturer, supplying LiFePO4 AGV batteries for warehouses, factories and logistics centers, with 24V, 48V and custom voltages. Choose complete packs with cells or cell-ready packs that integrate your preferred cell supplier.
Looking for an AGV battery manufacturer to support your next platform or retrofit project?
Why Choose SAFTEC as Your AGV LiFePO4 Battery Manufacturer
Tired of AGV Downtime? SAFTEC AGV batteries are designed for demanding multi-shift industrial applications and OEM projects:
LiFePO4 chemistry for AGV duty – high cycle life, stable voltage, excellent safety and long calendar life for continuous operation.
Fast & opportunity charging – supports partial charges during loading/unloading or short stops to reduce downtime.
Smart BMS with CAN / RS485 – real-time SOC, SOH, current, temperature and alarms; easy integration with vehicle controllers and fleet management.
Rugged industrial enclosures – steel or aluminum housings, optional IP54–IP65 protection for dust and moisture in warehouses and factories.
Flexible supply models – complete packs with cells, or cell-ready packs without cells when you want to specify or supply your own cells.
OEM / ODM friendly – interfaces are customized to your AGV chassis, battery bay and wiring standards, ideal for manufacturers and integrators.
OEM / ODM AGV Battery Pack Supplier – SAFTEC
SAFTEC is an AGV battery pack manufacturer, supplying OEM / ODM packs to AGV manufacturers, system integrators and large fleet owners.
Complete packs with cells
- We build LiFePO4 AGV battery packs from qualified, safety-tested cells to meet your lifetime and cost targets.
- The cells are configured into modules and packs with proper balancing and verification testing.
- You receive a fully tested, ready-to-install finished battery pack, including the BMS, enclosure, wiring harness and connectors.
Cell-ready packs without cells
- We design and supply the mechanical enclosure, busbars, wiring harness, BMS, contactors and protections, ready for cell installation.
- Cell spaces, compression and thermal paths are tailored to your preferred cell format (prismatic, pouch or cylindrical).
- You can install your own cells, or ask SAFTEC to integrate cells from your nominated suppliers.
Which AGV Battery Do You Need?
Below is a representative lineup of SAFTEC AGV LiFePO4 batteries. Final specifications can be adjusted to your vehicle layout, duty cycle and preferred cell brand.
| Model | Nominal Voltage (V) | Capacity (Ah) | Max Charge (A) | Max Continuous Discharge (A) | Weight (kg) | Dimensions (mm) |
|---|---|---|---|---|---|---|
| SAF-AGV-24V50-SM | 25.6 | 50 | 50 | 50 | 20 | 324×234×169 |
| SAF-AGV-24V60-SM | 25.6 | 60 | 50 | 50 | 25 | 336×260×210 |
| SAF-AGV-24V80-SM | 25.6 | 80 | 80 | 80 | 32 | 356×335×216 |
| SAF-AGV-24V100-CAN | 25.6 | 150 | 100 | 100 | 38 | 550×460×110 |
| SAF-AGV-24V210-CAN | 25.6 | 210 | 150 | 200 | ~75 (165.2 lbs) | 650×210×630 |
| SAF-AGV-48V50-SM | 48 | 50 | 50 | 50 | 38 | 480×432×120 |
| SAF-AGV-48V84-CAN | 48 | 84 | 40 | 100 | 45.8 | 447×457×173 |
| SAF-AGV-48V120-CAN | 48 | 120 | 60 | 120 | 80 | 770×290×190 |
How Our Batteries Are Designed for AGV?
Worried About Heavy AGV Duty Cycles? SAFTEC AGV batteries are engineered around the real operating profile of automated guided vehicles:
High cycle life at partial depth of discharge
LiFePO4 cells and conservative BMS settings support thousands of cycles in shallow and mixed DOD profiles typical of AGVs.Fast and opportunity charging ready
Packs support higher charge currents and short top-ups during loading, unloading or waiting time to keep vehicles in service.Accurate SOC & SOH reporting
The BMS monitors cell voltage, current, temperature and throughput energy to give reliable state-of-charge and state-of-health information to your fleet management system.Protection and safety
Over-charge, over-discharge, over-current and over-temperature protection are built-in. Optional heating plates and insulation help maintain performance in low-temperature warehouses.Easy integration
CAN or RS485 communication simplifies connection to AGV controllers, displays and telematics, with configurable alarms and power-down logic.
Where Can Saftec AGV Batteries Be Used?
SAFTEC AGV batteries are suitable for a wide range of automated vehicles and mobile robots:
Warehouse pallet and tugger AGVs
For pallet transport, tugger trains and conveyor AGVs operating in logistics and e-commerce centers.
Forklift-style AGVs and stacker cranes
Electric forklifts converted to driverless operation, narrow-aisle stackers and shuttle systems.
Service and delivery robots
AMRs used in hospitals, factories, hotels and large campuses that require quiet operation and long runtime.
Custom industrial mobile robots
Special-purpose AGVs and AMRs used in manufacturing, automotive assembly, semiconductor fabs and more.
If you share your vehicle type, load, gradient and operating pattern, we can recommend a suitable voltage, capacity and peak power rating.
Learn More About AGV Batteries:
What Is an AGV Battery and How Is It Different from a Forklift Battery?
An AGV battery is a traction battery designed specifically for automated guided vehicles and autonomous mobile robots. Compared with a conventional forklift battery, an AGV battery must:
Work safely with unattended operation – vehicles may run without human supervision, so the battery must be highly reliable and predictable.
Support frequent start-stop cycles and partial charges – AGVs often charge multiple times per shift for short periods, unlike forklifts that might get one long charge.
Communicate with the vehicle controller – via CAN or RS485, the battery shares SOC, alarms and temperature, and may receive power-limit commands.
Allow integration with automatic charging stations – for guided docking, current control and safe disconnection.
Traditional lead-acid forklift batteries can be used in some simple AGVs, but most modern AGV platforms now adopt LiFePO4 for higher uptime, less maintenance and better compatibility with opportunity charging.
Which AGV Battery Type to Choose?
Different chemistries can be used as AGV batteries. The table below shows a simplified comparison:
| Chemistry | Typical Cycle Life* | Depth of Discharge | Fast Charging Capability | Maintenance | Multi-Shift Suitable? |
|---|---|---|---|---|---|
| Flooded lead-acid | 800–1,200 | 50–60% | Limited | Regular watering | Usually no |
| AGM / GEL | 1,000–1,500 | 60–70% | Better, still limited | Low maintenance | Borderline |
| Standard Li-ion | 2,000–3,000 | 80–90% | Good | Maintenance free | Yes, with planning |
| LiFePO4 | 3,000–6,000+ | 80–90% | Excellent | Maintenance free | Ideal |
*Actual life depends on temperature, charge profile and operating conditions.
For most modern AGV fleets, LiFePO4 offers the best balance of safety, cycle life and cost per kWh delivered, especially in multi-shift and high-utilization environments.
How Big Should Your AGV Battery Be?
1. Confirm system voltage
Check the AGV’s drive and control system to determine whether it requires 24V, 48V or a higher DC bus.
Consider future models and standardization – using one common voltage across several vehicles simplifies charging infrastructure and spare batteries.
2. Estimate required energy (kWh)
Determine the average power draw of the vehicle (kW) and the desired operating time between charges (hours).
Approximate energy need = power × time ÷ overall efficiency.
Example: 2 kW average × 3 h ÷ 0.9 ≈ 6.7 kWh required.
3. Consider charging strategy
If the AGV only charges during long breaks, you may need larger capacity to cover a full shift.
If opportunity charging is available during frequent short stops, the same fleet can run with a smaller battery, as long as charge power and schedule are planned.
4. Check mechanical and weight limits
Confirm battery compartment dimensions, mounting points and maximum allowable weight.
SAFTEC can design custom enclosures to fit narrow or low-profile spaces while maintaining cooling, wiring paths and service access.
5. Define communication and safety requirements
Choose CAN or RS485 protocol, data format and required messages (SOC, voltage, current, alarms, etc.).
Agree protection limits, power derating behavior and emergency-stop logic between the AGV controller and BMS.
If you share your AGV model, duty cycle and charging conditions, SAFTEC’s engineering team can calculate a recommended capacity and propose a complete battery + BMS + charger solution. 📧📧📧 saftecenergy@gmail.com
Quick Answers to Common AGV Battery Questions
Q1. What is an AGV battery?
An AGV battery is a traction battery that powers automated guided vehicles and autonomous mobile robots. It usually includes a LiFePO4 cell pack, battery management system, contactors, protections and an industrial enclosure designed to work safely with unattended vehicles and automatic charging.
Q2. Why choose LiFePO4 AGV batteries instead of lead-acid?
LiFePO4 offers much higher cycle life, faster charging, better energy efficiency and no daily maintenance. For multi-shift warehouses, the total cost per kWh delivered is typically lower than flooded or AGM lead-acid batteries, while uptime and safety are improved.
Q3. Can I replace my existing lead-acid AGV battery with a SAFTEC LiFePO4 pack?
In many cases yes. We can design a drop-in or form-fit-function replacement that matches your original voltage, capacity, dimensions and connectors, while adding BMS communication and fast-charge capability. Mechanical, electrical and safety checks are required for each project.
Q4. Do your AGV batteries support CAN communication with the vehicle controller?
Yes. Our standard AGV BMS supports CAN and RS485 communication, with customizable message sets. We can map SOC, SOH, alarms, charge/discharge limits and other parameters to your controller or fleet management system.
Q5. Can SAFTEC supply AGV batteries without cells if we want to use our own cell brand?
Absolutely. We can provide cell-ready packs – including enclosure, busbars, wiring harness, BMS and protections – so you can install cells from your preferred suppliers. We also offer joint design where SAFTEC integrates the cells and delivers fully tested packs.
Q6. How long do AGV LiFePO4 batteries last?
Depending on the depth of discharge, temperature and charging strategy, LiFePO4 AGV batteries typically achieve 3,000–6,000+ cycles. In many multi-shift applications this translates to 5–10 years of service life before capacity falls to about 70–80% of the initial value.
Q7. Do you provide chargers and charging solutions for AGVs?
Yes. SAFTEC can supply matched on-board or off-board chargers, opportunity-charging stations and charging profiles optimized for LiFePO4 chemistry, ensuring safe, fast and efficient charging.
Ready to Talk About Your AGV Battery Project? Contact SAFTEC
If you’re looking for high-quality lithium-ion battery systems for your AGV applications, look no further than SAFTEC. With our advanced battery solutions and deep industry expertise, we can help you achieve your productivity and efficiency goals while reducing costs and improving safety. Contact us today to learn more about our battery systems and how we can help you take your operations to the next level.
