AGV Battery Manufacturer for Custom LiFePO4 Packs
SAFTEC supplies LiFePO4 battery packs for AGV manufacturers, automation integrators and fleet replacement projects. Voltage, capacity, BMS communication, enclosure, connectors and charging requirements can be configured around your vehicle and operating conditions.
AGV Battery Options for New Builds and Replacement Projects
Choose a standard voltage platform as a starting point, or send us your existing battery specifications for a custom evaluation. Final capacity, current, dimensions and interfaces are confirmed according to the AGV system.
24V-Class AGV Batteries
25.6V LiFePO4 configurations are available for compact AGVs, transfer vehicles and lower-voltage automation equipment.
Capacity, discharge current, enclosure size and connection method can be adjusted according to the vehicle.
48V-Class AGV Batteries
48V or 51.2V configurations can be developed for AGVs and mobile robots with higher energy and power requirements.
The final nominal voltage and operating voltage range must be matched to the vehicle controller and charger.
Custom and Replacement Battery Packs
For new AGV platforms, discontinued batteries or fleet upgrades, SAFTEC can evaluate the available battery space, electrical requirements, mounting points, connectors and communication interface before proposing a suitable configuration.
Standard AGV Battery Models and Custom Options
The models below represent several AGV LiFePO4 battery configurations currently available from SAFTEC. Voltage, capacity, current, dimensions, BMS, connectors and communication requirements can be adjusted for suitable projects.
| Model | Nominal Voltage (V) | Capacity (Ah) | Max Charge (A) | Max Continuous Discharge (A) | Weight (kg) | Dimensions (mm) |
|---|---|---|---|---|---|---|
| SAF-AGV-24V50-SM | 25.6 | 50 | 50 | 50 | 20 | 324×234×169 |
| SAF-AGV-24V60-SM | 25.6 | 60 | 50 | 50 | 25 | 336×260×210 |
| SAF-AGV-24V80-SM | 25.6 | 80 | 80 | 80 | 32 | 356×335×216 |
| SAF-AGV-24V100-CAN | 25.6 | 150 | 100 | 100 | 38 | 550×460×110 |
| SAF-AGV-24V210-CAN | 25.6 | 210 | 150 | 200 | ~75 (165.2 lbs) | 650×210×630 |
| SAF-AGV-48V50-SM | 48 | 50 | 50 | 50 | 38 | 480×432×120 |
| SAF-AGV-48V84-CAN | 48 | 84 | 40 | 100 | 45.8 | 447×457×173 |
| SAF-AGV-48V120-CAN | 48 | 120 | 60 | 120 | 80 | 770×290×190 |
From Confirmed Specifications to Tested Battery Packs
Each custom AGV battery project begins with specification confirmation. Components, structure and testing requirements are reviewed before sample or production assembly.
1. Requirement Review
The application, voltage, capacity, current, size, communication and charging requirements are collected and checked.
2. Component Confirmation
Cells, BMS, enclosure, connectors, cables and protection components are selected according to the confirmed battery configuration.
3. Battery Pack Assembly
Cells and pack components are assembled according to the approved electrical and mechanical requirements. The BMS, wiring, terminals and protection components are installed and checked.
4. Functional Testing
Typical checks can include cell matching, wiring and polarity inspection, BMS protection functions, communication, and charge and discharge performance.
5. Final Inspection and Packing
Appearance, labels, connectors, order information and packaging are checked before shipment.
AGV Battery Solutions for Automation Equipment
SAFTEC AGV battery packs can be configured for different automated transport and mobile equipment projects.
Warehouse Transport AGVs
Tugger and Transfer Vehicles
Automated Forklifts & Stackers
AMRs & Industrial Robots
Checked Before Shipment, Supported After Delivery
*Documents vary by battery model. Please contact SAFTEC for the latest certificate files.
Production Inspection
Incoming materials, battery cells, BMS, accessories, labels and packaging details are checked before assembly or shipment.
Battery Pack Testing
Cell matching, BMS function checks, charge and discharge testing, appearance inspection and final pack checks can be performed before shipment.
Export Documents
UN38.3, MSDS, CE and other related documents can be provided according to the battery model, order type and shipping requirements.
Warranty & After-Sales Support
Warranty terms, technical support and replacement solutions can be discussed based on battery model, application and order requirements.
Get an AGV Battery Recommendation
Share your application, target voltage, capacity, installation space, quantity and branding needs. Our team will send back the best offer in 1 day. Or email to:
saftecenergy@gmail.com
FAQ
Can we order a sample before bulk production?
Sample or pilot-order support is available for suitable projects. The sample configuration, cost, testing requirements and expected follow-up quantity should be confirmed during the quotation stage.
Can we continue using our existing AGV charger?
Possibly, but the charger cannot be approved based on voltage alone. SAFTEC needs to check its output voltage, charging current, charging profile, connector and any required communication with the battery or vehicle.
What if we do not have a complete battery drawing?
You can begin with the existing battery label, compartment dimensions, connector photos, vehicle voltage, load information and required runtime. Additional specifications can then be identified during the project review.
Can a lead-acid AGV battery be replaced with LiFePO4?
A replacement can be evaluated, but it should not be treated as an automatic drop-in change. Battery voltage, charger compatibility, available space, weight distribution, connectors and vehicle control requirements must all be checked before the replacement configuration is confirmed.
